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What Makes Commercial Epoxy Floors Last For Decades?

Commercial epoxy flooring systems are extremely durable due to their unique molecular structure and chemical composition. They bond strongly with concrete substrates for great impact resistance and their non-porous structure prevents liquid penetration, extending their lifespan. Their longevity is further enhanced with professional installation and regular maintenance.

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Why Choose Durability-Tested Epoxy Floors For Your Facility?

Durability-tested epoxy floors offer high impact resistance and chemical protection, making them a leading choice for industrial use. The robust, seamless surface reduces repair costs and increases safety and efficiency. They also withstand temperature extremes, have excellent load-bearing capabilities, and their durability is evidenced by low abrasion loss rates. The floors also resist moisture, preventing mold and mildew development. With proper maintenance, these flooring systems can last 10-20 years, making them a cost-effective solution for facility managers.

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How to Choose Heavy-Duty Chemical-Resistant Epoxy Flooring

Choosing an industrial epoxy flooring system involves considering chemical exposure levels, substrate requirements, coating specifications, impact resistance and temperature tolerance. The flooring must comply with OSHA and FDA regulations and offer robust durability and resistance against harsh chemicals and rapid temperature changes. A regular maintenance protocol can extend its lifespan beyond 20 years.

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Maximum Weight Capacity For Industrial Epoxy Flooring Systems

Industrial epoxy flooring systems should be carefully engineered to handle significant weight loads. Factors such as compressive strength, concrete substrate quality, and application methods determine a floor's maximum capacity. Understanding load-bearing parameters is crucial for managers to optimise flooring investments and avoid costly structural failures. The maximum service load differs across industries, with requirements ranging from 125 psf for standard warehouses to 500 psf for heavy industrial applications.

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Calcium Chloride Testing: Is Your Floor Ready?

Calcium chloride testing is a vital step in assessing a concrete slab's readiness for covering materials. The test measures a slab's moisture vapor emission rates by placing a pre-weighed calcium chloride disc under a sealed sheet for 24 hours. The accumulated weight helps calculate vapor emission rates, which ideally range between 3-5. Technicians must adhere to specific protocols to ensure accurate results, which include meticulous surface preparation and maintaining the test setup for 60-72 hours.

How to Test Epoxy Bond Strength on Floors

Epoxy bond strength on floors are assessed using specific tools and protocols to ensure adherence to industry standards. Measurement tools include tensile testing machines, peel strength test devices, and surface preparation tools. To determine if a surface is ready for epoxy bonding, technicians conduct various tests such as moisture testing, visual and tactile inspections, pH testing and surface roughness measurements. Pull-off testing, following ASTM D4541 guidelines, measures the epoxy's bond strength by applying a controlled force on the surface.